玻璃夾膠機主要分為平板玻璃夾膠機和平彎兩用夾膠機
主要工作原理:
玻璃與PVB相疊在一起并進入加熱區(qū)內(nèi),通過紅外燈管加熱,將玻璃表面溫度加熱到58-65℃(具體溫度根據(jù)不同廠家不同材質(zhì)決定),再通過輥壓機的擠壓,至此,實際上所有的氣體已被擠壓出來。玻璃表面朦朧透明狀。
技術(shù)參數(shù):
(1)較大玻璃寬度:2000mm~3000mm(根據(jù)不同產(chǎn)品型號決定)
(2)較小玻璃尺寸:500mm*500mm
(3)玻璃加工厚度:4~80mm
(4)工作面高度:880±20mm
(5)輸送速度:1~5m/min
(6)總功率:112kw~130kw
(7)電源:380~415v,50~60hz(根據(jù)用戶當?shù)氐碾妷汉皖l率決定)
(8)氣源:氣壓5~8ba,流量4.5~5L/min
(9)速度條件方式:變頻調(diào)速
(10)弧形玻璃較大弧度:200mm(平彎兩用輥壓機)
結(jié)構(gòu)特點:
(1)加熱區(qū)采用無縫鋼管纏繞耐高溫、耐磨損的鋼化芳綸繩的輸送軸(繩子可耐800℃高溫);
(2)非加熱區(qū)傳送輥采用無縫鋼管包膠的耐高溫膠輥輸送(膠輥可耐90℃);
(3)加熱段段上蓋和兩側(cè)采用100mm的隔熱層,可以較大程度的減少的熱量損失,減少能耗;
(4)加熱段上有兩個小離心扇,可以快速將加熱段內(nèi)的溫度均布,達到更佳的效果;
(5)三段加熱速度更快,成品率更高;
(6)輥壓機上下大壓輥使用獨立電機運行,二者互相不干擾,大幅度提高玻璃的夾膠效果,尤其是LOW-E玻璃,提高產(chǎn)品的良品率和質(zhì)量;
(7)輥壓機的大壓輥能正反轉(zhuǎn),經(jīng)反復(fù)輥壓,保證了玻璃的輥壓質(zhì)量;
(8)輥壓機上、下大壓輥間隙的調(diào)整采用旋轉(zhuǎn)編碼器調(diào)節(jié),間隙調(diào)整精確,同步性好,該機構(gòu)結(jié)構(gòu)緊湊,維護,保養(yǎng)方便。
Glass Laminating Machine
Glass laminating machine is mainly divided into two types.one type is flat glass laminating machine. The other one is flat and bend glass laminating machine.
Main working principle:
Glass and PVB superimposed together and into the heating area, through the infrared tube heating, the glass surface temperature heating to 58-65℃ (specific temperature according to different manufacturers of different materials), and then through the extrusion of the roller press, so far, in fact, all the gas has been squeezed out. The glass surface is hazy and transparent.
Technical parameters:
(1) Maximum glass width: 2000mm~3000mm (according to different product models)
(2) Minimum glass size: 500mm*500mm
(3) glass processing thickness: 4~80mm
(4) working face height: 880±20mm
(5) Conveying speed: 1~5m/min
(6) Total power: 112kw~130kw
(7) Power supply: 380~415v, 50~60hz (according to the user's local voltage and frequency)
(8) Air source: pressure 5~8ba, flow 4.5~5L/min
(9) Speed condition mode: frequency control
(10) Maximum arc of curved glass: 200mm (flat bending dual-purpose roll press)
Structural features:
(1) The heating area adopts the conveying shaft of seamless steel pipe winding tempered arylon rope with high temperature and wear resistance (rope can withstand high temperature of 800℃);
(2) The transfer roller in the non-heating area adopts the seamless steel tube coated with high temperature rubber roller conveying (the rubber roller can withstand 90℃);
(3) The heat insulation layer of 100mm is adopted on both sides and the upper cover of the heating section, which can minimize heat loss and reduce energy consumption;
(4) There are two small centrifugal fans on the heating section, which can quickly distribute the temperature in the heating section to achieve better results;
(5) The third stage heating speed is faster, the yield is higher;
(6) The large roller under the roller press is operated by an independent motor, and the two do not interfere with each other, greatly improving the laminated effect of glass, especially LOW-E glass, and improving the yield and quality of products;
(7) The large roll of the roller press can turn positive and negative, and the rolling quality of the glass is guaranteed after repeated rolling;
(8) The gap adjustment of the roller press and the lower large roll is adjusted by the rotary encoder. The gap adjustment is accurate and the synchronization is good. The structure of the mechanism is compact and easy to maintain.