半自動(dòng)夾層玻璃生產(chǎn)線主要由:玻璃清洗干燥機(jī)、合片臺(tái)、簡(jiǎn)式行走吸盤、電動(dòng)PVB膠膜鋪攤機(jī)、三段膠膜加熱機(jī)、終壓機(jī)以及高壓釜等設(shè)備組成,
其主要適合于小批量生產(chǎn),規(guī)格品種較多的定制生產(chǎn), 夾膠玻璃該設(shè)備有以下幾大特點(diǎn):
1、全線完整而有效的集成智能化控制系統(tǒng),并采用上位機(jī)監(jiān)控PLC幾種控制,觸摸屏顯示及操作;
2、玻璃清洗干燥機(jī)設(shè)計(jì)合理,上部毛刷,膠輥及風(fēng)力根據(jù)厚度同時(shí)升降,較大行程可達(dá)300mm,升降控制可通過(guò)PLC自動(dòng)控制;
3、合片室內(nèi)的行走吸盤吊架可人工操作,簡(jiǎn)便的行走到相對(duì)位置,將多片玻璃精確疊合誤差<±0.5mm;
4、合片臺(tái)設(shè)計(jì)可升降作業(yè)工作臺(tái)面,電動(dòng)PVB膠膜字自動(dòng)放膜和收膜,膜筒數(shù)量可1-5卷膜選擇配置;
5、預(yù)壓機(jī)更具獨(dú)特設(shè)計(jì)和極高的配置實(shí)現(xiàn)玻璃的出示壓合成形,加熱機(jī)通過(guò)紅外加熱管對(duì)玻璃進(jìn)行加熱,
每根加熱管1.8~2.0kW,每臺(tái)配置 24根(上12根下12根),可更均勻的加熱,具有更高的熱效率,
同時(shí)主加熱區(qū)設(shè)有熱循環(huán)可實(shí)現(xiàn)均勻加熱;
6、高壓釜采用PLC程序自動(dòng)化控制,安裝有外接線加熱元件及獨(dú)特的循環(huán)系統(tǒng)和水冷卻系統(tǒng),安全可靠,
安全可靠,操作簡(jiǎn)單,每釜的工作循環(huán)時(shí)間短;
7、生產(chǎn)較為靈活,操作比較簡(jiǎn)單,工人相對(duì)培訓(xùn)成本較低。
Semi-automatic laminated glass production line is mainly composed of: glass washing and drying machine, lamination table, simple walking sucker, electric PVB film laying machine, three-section film heating machine, final press and autoclave and other equipment.
It is mainly suitable for small batch production, more specifications and varieties of custom production, laminated glass equipment has the following characteristics:
1, complete and effective integrated intelligent control system, and the use of upper computer monitoring PLC control, touch screen display and operation;
2, glass cleaning and drying machine design is reasonable, the upper brush, cots and wind according to the thickness of the lifting at the same time, the maximum travel up to 300mm, lifting control can be automatically controlled by PLC;
3, the walking sucker hanger in the closing chamber can be manually operated, easy to walk to the relative position, and the accurate overlapping error of multiple pieces of glass is < ±0.5mm;
4. The design of the closing table can lift the working table, the electric PVB film word automatically release film and receive film, the number of film canisters can be 1-5 film selection configuration;
5, the prepress has a unique design and extremely high configuration to achieve the composite shape of the glass. The heating machine heats the glass through the infrared heating tube.
Each heating pipe 1.8~2.0kW, each unit is equipped with 24 (12 upper and 12 lower), can be more uniform heating, with higher thermal efficiency,
At the same time, the main heating area is provided with a thermal cycle to realize uniform heating;
6, autoclave adopts PLC program automatic control, installed with external wiring heating element and unique circulation system and water cooling system, safe and reliable,
Safe and reliable, simple operation, short working cycle time of each kettle;
7. The production is flexible, the operation is simple, and the cost of training workers is relatively low.